• the width of internal bands (a) may not exceed the width of the construction component, (c) bands must be chosen that are not too narrow (greater seal certainty), but also those that are not too wide (due to delamination). In addition, one needs to ensure appropriate installation depth – the covering layer (h) must be equal to or greater than the single-side anchoring depth (g).
  If installation of internal sealing bands and external sealing bands is not possible, one should create a slab low point (rib in wall) to adapt the relevant component to the appropriate thickness. An exception in this case are Nitriflex internal bands with a width of 320 mm (types A and D). The DIN V 18971 norm allows concreting them into components with a width of 300 mm. This rule should be applied to components with a width of e = 300 mm.

• the shape of reinforcement and location of internal bands in the foundation slabs and in the ceiling slabs must allow installation of bands in such a way so that its arms would be bent slightly to an angle of 10°-15°.  Such a mode of installation is in place to eliminate the voids in the concrete from the sides of the ribs in the band underside.

• external bands may be arranged only on the side of action of water exerting pressure on it. Difficulties related to appropriate concreting of external sealing band anchors aimed downwards eliminate such a solution entirely. All cases of use of external bands as insulation for day joints and expansion joints in ceilings is wrong, and excludes the selection of such a solution already in the design stage.

• for internal sealing bands made of Besaflex and Nitriflex with a thickness of the expansion part (c) greater than the minimum required value as presented in the D series band table (page 44), one can use, for each additional millimetre of band, an allowable water pressure higher by 10%. Linear interpolation, however, may be conducted solely for bands with a width not exceeding the norm values indicated in the table by more than 5 mm.
• values in force for initial slit values w_nom:

• external bands: 20 mm, with flexible part from 80 mm,
• internal bands: 20-30 mm, with flexible part from 90 mm.

Closed insulation system

It is important for the bands to form a closed insulation system, and for their free ends to be routed to at least 30 cm above the highest water level stemming from site observations. In case of basins and low points, the highest water level is the maximum projected fill level foreseen for a given structure.
If the building is divided by expansion joints, then all compensation hoses at the free ends of bands should be protected (closed) by a mass allowing adaptation to their shape, and the slits above should be protected using appropriate resources.
One should take particular care that:

• the expansion joints be straight,
• band widths along the same expansion slit do not change,
• external and internal bands are not joined together at one site.

If a passage is made between bands of different widths, the joint between them has to be made in the same way so as to maintain anchor continuity. Trimming bands, angles and changes of concreting levels of bands in day joints and expansion joints should, if possible, run at straight angles.

Minimum bend angle

When installing sealing bands, one often has to face the task of adapting their course to the altering form of the division to be protected. In order to avoid bends in sealing anchors, which could cause imprecise filling of the concrete mix around the band, one should adhere to the following bend angles:

• internal bands for day joints:  r ≥ 150 mm,
• internal bands for expansion joints:  r ≥ 250 mm,
• external bands: r ≥ 50 x f mm, where f – sealing anchor height,
• closing bands: r ≥ 30 x a mm, where a – band width.

The most obvious sealing band arrangement around a circular shape or circle section is the execution of components or structures with circular shapes. if the recommended bend angle radius cannot be adhered to, one should manufacture a pre-cast joining component, manufactured at a plant by a manufacturer or at the construction site by specialist installation teams.

Band cover

In order for sealing bands to properly fulfil their roles, they must be concreted appropriately. According to indications of standard DIN 18197 ‘Sealing of joints in concrete with waterstops’, between the sealing band and the steel reinforcement a distance of ≥ 20 mm must be maintained. The designed must, when beginning his work, reach a decision concerning the appropriate material for and type of band (internal, external, closing) together with appropriately designing the component reinforcement structure.
Only when designing a joint of the foundation slab with the wall, one may use internal bands without interfering in the reinforcement. in such a case, it is required that a threshold be made on the slab in order to embed the band. Such an addition should be made during concreting of the slab and not as an additional part. The use of Bestal steel mesh as stay-in-place formwork greatly simplifies this task.

Use of an internal sealing band for day joints	Use of Bestal day joint bands
Use of type Kab sealing bands with swell profiles

Allowable deformation vector

In order to select a sealing band for expansion joints, one has to know the shearing and cutting movements that will attempt to tear the installed band. When calculating the deformation, one should consider all deformations in directions x, y and z that may emerge during construction as well as during use. One may use the following formula to describe them:

Selection of pressure and the determination of technical parameters of installation components for bands for mechanical mounting (using compression structures)

When faced with the dilemma of having to construct a tight solution of a joint between a newly-designed structure with an existing part, or with installation of bands in complex structures, where the band is supposed to provide protection at an intersection between a concrete structure with a building’s steel components, the use of mechanical assembly of bands using a compression system with a flange is both economical and appropriate in order to achieve tightness.
The selection of an appropriate sealing band, flat profiles, anchors, compression bolts and supplementary equipment should be preceded by a thorough design analysis. Having selected an appropriate band, one should determine the width and dimensions of the compression structure and the spacing and size of tension anchors. When using all the above named system components, one needs to provide a value for pressure of the band on the concrete that would be higher than the water pressure acting on the joints.

• for sealing bands for day joints, the same choice rules and design basics apply as for sealing bands for expansion joints. The band selection diagrams are not in force for bands installed mechanically.

The above information applies only to standard situations!!!

Sealing band selection diagrams

One should keep in mind that the option of using sealing bands is determined by the value of movements in the area of the division to be protected, the pressure exerted by the water acting on the band and the aggression level of the substances dissolved in the water. In order to appropriately select our products, the following diagrams show relations (scope of shift movements – water column pressure) for the individual sealing band types.
The scope of these structure shifts must be greater than or equal to the vector of allowable deformation (Vr) of the band, calculated using the formula:

Preparing the bands for installation

Before the bands are mounted, they first have to be unrolled on a flat surface and checked thoroughly, whether they are not damaged or deformed in any way. It is not allowed to mount bands that have lost their proper shape. A particularly dangerous phenomenon are deformations of external band anchors, these can be caused by improper storage or transport.
On the day before installation, it is best to unfurl the band roll in a heated warehouse. This action can be replaced by short-term heating of the band in the flame of a burner. One has to note, however, not to keep the band for a longer time at one spot. The best result is achieved by several heating passes with the burner moving slowly along the band axis.
Band installation at the target mounting spot

When mounting bands, one has to make sure for the lengthwise axis of the band to be found (if possible) at equal distances with respect to the division to be sealed, and for the band to be installed in such a way so that it cannot move during concreting. In case of expansion bands, one should note that the compensation duct be found in the slit axis.
In case of expansion joints exceeding 20 mm, and joints with a tendency to exhibit compressive deformations (-Vx), in order to reduce the risk of damage to the internal band, one should create a so-called deformation chamber or cover the compensation duct with a closed cell elastomer material.
The arms of an internal band should be embedded in the concrete at a depth allowing one to hide the anchor ribs in the reinforcement cover foreseen by the designer (at least 30 mm), this should prevent it from being torn away from the component.
Bands should be fixed by way of installation grips and tie wire, to the rebar, at maximum spacings of 25 cm. Internal Elastoflex type sealing bands of types FS and FMS with sheet steel are installed by tie wire routed through openings in the sheet edges.
Installation of closing bands

Closing bands are installed with their arms downwards, on the formwork panel describing the course of the expansion slit. its arms, below the final closing anchor, should be affixed to the formwork with double-headed nails (with limiters) or with nails up to 40 mm in length (nailed down to a maximum of 1/3 of their length and bent away at an angle of approx. 45°).
Due to the risk of damage to the external bands at the construction site, it is advisable to use TF trapezoidal protective profiles, appropriately selected to suit the widths of the bands used. This profile, ensuring protection of the band against damage, also forms the edges of the concrete component. Such a solution protects the concrete component from mechanical damage, edge cracks or impacts.

Installation of external bands

During the layout or unrolling of external bands at the construction site, execute formwork that shall not stand on the band’s anchors, on a layer of lean concrete or packed soil prepared for later execution of the foundation slab. The best solution for the execution of front formwork at spots of foreseen divisions is the use of steel lattices with trestles.
If the concreting technology or the pressure of the concrete mix should require the use of system formwork, they should be laid out outside of the band, with the remaining space levelled out with a fibreboard panel or veneer and edge battens. After the execution of a first concrete slab, the band should be secured against damage.
Directly before the execution of a subsequent slab segment, the free band arm should be cleaned of contaminants, i. e. cement bleed water, sand, sawdust, ice, aggregate and concrete remains. During cleaning, the condition and quality of the band should be checked again. Damaged sections of the band should be repaired or replaced. It is not allowed to burden band insulating anchors i. e. with lower rebar of the slab passing the day joint.
In such a case, during concreting, there exists a great probability of emergence of air bubbles or pockets close to the deformed anchors. When securing day joints and expansion joints of walls by using external seal bands, there emerges the problem of their affixing to formwork. If they are made of wood, the bands can be affixed to them with double-headed nails (with limiters) or with nails up to 40 mm in length (nailed down to a maximum of 1/3 of their length and bent away at an angle of approx. 45°).
The bands are pierced at the joining belt (band part between the final insulating anchor and its edge). One cannot pierce the sealing par and the expansion part of insulating bands.
In case of installation of external bands horizontally, they have to be reinforced additionally, or the top sealing anchor has to be installed in such a way so as to prevent it from tilting during concreting.

Installation of internal bands

The greatest difficulty during the installation of internal bands is the execution of divided head formwork. One has to ensure that the formwork is stable. Ready formwork lattices for day joints, with profiled pockets for the installation of sealing bands, provide great help.
For internal expansion joint bands, the formwork must be composed of two layers of fibreboard, installed in such a way so that the first layer is found at the height of the expansion duct, with the second layer closely covering the band’s arm.
In order to allow the internal band to close fully in the bottom slab or the ceiling, it has to be installed in a form resembling the shape of the letter V. The arm bands should be raised up to form an angle of 10°-15° with respect to the slab face. When installing internal bands at day joints and expansion divisions of walls, one should only ensure their stability by installing them with the use of installation grips and tire wire to rebar.
After concreting one band arm, the second, ‘free’ arm, should be secured against damage. Directly before the execution of a subsequent part, the free, un-concreted arm should be cleaned of debris and contaminants.

Installation of press-in masking bands 

Press-in bands should be installed in previously executed and cleaned expansion divisions. In a temperature of at least 25 °C, in order to achieve greater susceptibility and flexibility of the bands, they can be heated before assembly with a burner or through storage at a heated location. Before installation, unfurl the profile at the slit, and, beginning on one end, press in the band using a batten or an edge profile, and hitting it additionally with a hammer.

Mechanical installation of sealing bands (with the use of pressure systems)

Before commencement of drilling and embedding of anchors and flat form profiles, determine the type and technical characteristics of all required components. Appropriate installation of bands using compression flanges is possible only for load bearing components on a flat and properly prepared surface.
The concrete surface for the compression structure must be water-tight, there may be no fractures or cracks or other kinds of contamination. If the surface does not correspond to these requirements, it is necessarily to repair it with putty or synthetic material-based mortar. By drilling openings for later introduction of studs, strive for the openings to be straight. One can use the compression flange as a matrix so as not to shift the anchor spacing.
The executed opening should be cleaned using a brush or pump. The best solution for introducing thrust studs is the use of adhesive chemical anchors. If such a solution is not recommended, use anchors with metal studs. In order to remove surface flaws close to the anchors and along the entire joint of the component with the band, apply joint sealing adhesive, i. e. Betofix.
After pressing out the adhesive from its container, spread it out at the joint using a trowel with a flat metal surface. Between the prepared surface and sealing band, place a rubber tape band sized 80 mm x 3 mm. The sealing band and the rubber tape band should be prepared for application over anchors by drilling at the required spots.
The necessary drilling of the bands should be done with a hand punch. After installation of the entire sealing system (adhesive mass + rubber tape band 80 x 3 mm + sealing band + compression flange) and after application of nuts to the anchors, tighten them with a torque wrench with the minimum calculated torque. The extrusion of a large volume of adhesive from under the band should be treated as a confirmation of appropriate pressure.
The action of tightening nuts (screws) should be additionally repeated at least three times every two weeks. In case of diminishing works, tighten the nuts (screws) directly before concreting. In case of mechanical installation at a section extending beyond 1,5 running metre, use compression flanges with a maximum length of 1,5 r. m., and even better – one running metre.
At the installation of a further flat profile, notice that the neighbouring joints do not overlap, with separation between them not exceeding 4 mm. Depending on the components to be insulated, it is possible to execute pressure systems on both sides, using the appropriate bands.

The remarks indicated in this catalogue are current information included in standard DIN 18197 in its current version.

Joining bands (welding)

Before commencement of actual, permanent joining of band ends, the band layout needs to be designed and the band needs to be trimmed. care should be taken to ensure a smooth band trim end without damage or frayed ends. It is best done with a swift single knife cut along a steel profile, adhering at the same time to an appropriate trim angle. When executing pre-cast components at a manufacturing plant, one can use more precise angular trimmers.

Besaflex, Nitriflex, Poliflex, TPE, PE and PP bands are joined together by welding.

As a result of thermal processing using appropriate tools, the contact surfaces remain both somewhat melted and joined together. Melting is conducted until emergence of surplus melt material on both sides of the trimming axe or knife. Then, the heated blade needs to be taken back. The bands need to be welded together from the centre out to the eds. The melting temperature of insulation bands, manufactured of appropriate materials, is between 160 °C and 220 °C.
In situations most often encountered at construction sites, only simple (butt) joints may be made. Other types of joints, which are more difficult (joining corners to make forms such as the T, L, X, cross profiles, passages of various bands) should be made at the manufacturer’s plant. An important factor influencing the seal of the entire system is the execution of joints by experienced personnel.
At the precasting plant, the quality of the executed joints should be tested with the use of a spark generator. This activity should be executed on a metal plate or panel. If a spark jumps the gap, from the generator through the executed weld joint, then this spot should be welded anew.
Elastoflex bands must be subjected to a more complicated joining process.
In this case, the joining takes place through curing, or in other words, through submitting rubber under pressure to heat. Such welds should be done in an autoclave or by using a curing device on a matrix approved for the relevant profile.

When joining sealing bands, the following devices should be used

weld axe	Blow heater	Heating blade and matrix
Welder	Spark generator	Curing enclosure

Concreting

Before the sealing bands are concreted, they should be cleaned of any possible contaminations. They must also be free of ice.
When pouring concrete, one should avoid single-side band pressure, the band may not tip or incline. During concreting works, it needs to be protected against mechanical damage. When the concrete mix is applied onto the band, even small damage spots may lead to the band tearing away. In case of components insulated with external bands, the concreting works should be conducted slowly, cautiously and from a low height, so that the anchors under load by concrete do not tip over and are fully concreted.
The concrete mix must be properly laid out and packed in the band’s vicinity. At the same time, make sure that the vibrating device end touches neither the band nor the band mounting components.

Formwork removal

In case of external bands, note that the band is not pulled out of too fresh concrete during formwork removal.

Besaflex

Besaflex sealing bands of elastic PVC are characterised by many excellent properties, providing savings over a structure’s lifetime. Flexible, soft PVC has been in use since the 1930s, and its properties are subject to constant research.
Besaflex sealing bands conform to all standard requirements, thanks to which they are broadly used in the construction industry.
They are resistant to acidic and alkali solutions, rotting and all other natural factors.
The broad selection of Besaflex products guarantees water-tightness of day joints and expansion divisions without interference in structural components (rebar).
Nitriflex

The material, from which Nitriflex bands are made of, is manufactured out of high-quality components, as corresponding to norm DIN 18541.
DIN 18541-compliant bands made of Nitriflex are characterised by maximum elongation at break, excellent resistance to chemicals and ageing as well as stable flexibility comparable to the flexibility of rubber.
The execution of diverse band joints is quick and cost-effective. Welding may be done using standard equipment, which is very simple thanks to the very good thermal conductivity of Nitriflex (for this purpose, one should not use heat welders with a power exceeding 300 W for band joining).
Nitriflex bands manufactured according to DIN 18541 may be shaped in various ways, thank to which they can be used for all kinds of structures, even to suit the most stringent requirements.
Elastoflex

Elastoflex seal bands are used of elastomer, or crossed multi-particle polymers with big openings (synthetic rubber), subjected to curing. Due to the crossing process being irreversible, special joining technologies must be used for their joining.
Elastoflex seal bands are perfect for use in structures with moving joints that are under threat of changing loads and low temperatures. Elastoflex insulation corresponds to norm DIN 7865.
Poliflex

Polyethylene bands were designed for sealing of pre-cast components.
This band type does not require the use of joining clamps, thus it can be used independently of the synthetic material insulation used earlier (i. e. mat, film, etc.) for executing joints in concrete structures.
Modified polyethylene bands are characterised by good weldability, resistance to aggressive chemicals and micro-organisms as well as high density. They do not lose their flexible properties in low temperatures.
Thermoplastic elastomer (TPE)

Joining and closing insulating bands made of TPE are characterised by greatest elongation at break, flexibility in low temperatures, as well as resistance to ageing and UV light.
Joining bands of this material is fast and cost-effective thanks to thermoplastic welding and using standard equipment (curing is not required).

BAND CHEMICAL PROPERTIES

Materials for use around potable water supplies

Besaflex sealing bands conform to all standard requirements, thanks to which they are broadly used
The company Besaplast manufactures also bands used in areas, where potable water appears. These are bands made of soft, coloured and flexible thermoplastic elastomer and polyethylene.
They are a fusion of good properties and workability, with additional adherence to Polish national and European provisions concerning synthetic materials and contact with potable water. They can be fully recycled.
Special characteristics:

• non-hygroscopic,
• mechanical properties in room temperature,
• good behaviour also after long-term ageing in water,
• natural colours,
• compliance with EU directive no. 2003/11/EC.

Resistance of materials to selected chemical compounds

+ = resistant
– = not resistant
+/-  partially resistant

If you were looking for selected particular chemical compounds in the material resistance table, but have not found the relevant results confirming the actions of a particular corrosive agent, please contact the Technical Department of sales representatives. Betomax Polska may, at the customer’s request, conduct chemical resistance tests for bands from which sealing bands are made.

Day joint bands

The pauses during concreting are termed day joints, technical joints, temporary joints. Often due to technical and organisational conditions, the contractor is forced to conduct concreting works in a limited scope. The division of such works into phases is influenced by numerous factors, such as the speed of concrete mix binding, geometric shape of the executed site, limited formwork surface available to the contractor, machine effectiveness, ambient conditions, etc.
In general, one can say that day joints are joints that diminish with time, with the structure becoming a unified, monolithic system. These are, usually, weaker spots of components, and hence, it is recommended to place day joints in spots where external forces cancel each other out, or to design them ensuring appropriate cross-section load bearing capacity. A broad range of norms describes the rules of designing structures, where concreting works are spread out over a longer period of time.
Polish Standard PN-EN 1992 explains the term: ‘A complex component is a component made of concrete poured at the construction site and pre-cast concrete, joined by reinforcement bars or joined without reinforcement.’ This term closely relates to any divisions or pauses during concreting, where the pouring of concrete is delayed in time, but where it is not always related to the supply of ready components.
It is in turn necessary to lay out cross reinforcement through two components divided by a concreting interruption. At the same time, the German norm DIN 1045-1 describes such rebar as ‘stitching reinforcement’.
Standard ACI 318-08 of the American Concrete institute classifies joints as being either smooth surfaces or rough surfaces with purposefully created grooves. The shape of the executed day joint influences greatly the relevant component’s load bearing capacity as well as the tightness of such a joint. Executing a notched joint (bolt) for the purpose of more precise joining of structural components, can be done through the use of profiled day joint meshes (i. e. Streckmax mesh).
Beside day joints and technical joints, contraction joints are also important. These constitute targeted actions weakening the cross-section locally, aimed at creating cracks (fractures), contributing to the reduction of tensions exhibited by contractions.
Due to the need to ensure component tightness, one can differentiate between day joints that:

• do not require tightness,
• require tightness against the influence of ground water and other water acting on them, without pressure (i. e. external walls and foundation slabs, underground parking lots, ceiling roofs, etc.),
• must guarantee joint tightness for water under pressure (i. e. tanks, foundation containers, etc.).

Day joint sealing bands

Properties:

Besaflex type A sealing bands are characterised by high resistance to water ageing. The upper limit working temperature without load is approx. 80 °C, above this temperature, the band’s mechanical strength changes. Joining Besaflex bands is done by welding at temperatures of 120 °C-165 °C.¹⁾²⁾

Properties:

Nitriflex type A sealing bands are characterised by better chemical resistance and mechanical strength than Besaflex bands. They can be used for sealing of structures under threat of water at greater pressure values. Joining of Nitriflex sealing bands by welding allows for permanent and cost-effective execution of all kinds of joints of PVC bands.1)2)

Properties:

Polyflex sealing bands are characterised by good chemical resistance. They are particularly recommended for structures susceptible to low temperatures. Polyflex bands are joined by welding.

F 100100757,03225/6roll2,20SU-TU-BP-0-02232F 120120808,03225/5roll3,10SU-TU-BP-0-02233F 1501501008,03225/5roll3,50SU-TU-BP-0-02235F 2502501506,03225/5roll2,70SU-TU-BP-0-02052F 3003001006,03225/5roll3,10SU-TU-BP-0-02236F 3503501206,03225/5roll3,50SU-TU-BP-0-02237

Properties:

High thermal resistance of type F Elastoflex bands are one of the most important criteria of their selection for insulating structures at locations, where they are in contact with hot bitumen compounds. Apart from that, they exhibit high tear resistance and relative elongation at break, which corresponds to being able to withstand liquid under pressure of approx. 25 m of water column.

Properties:

Type ASI-D Nitriflex sealing bands have an internal steel reinforcement bar embedded in their cross-section. ø8 bars are distributed every 150 mm, providing better stability during installation at the joint between the foundation slab (foot) and foundation wall.1)2)

Properties:

Besaflex type AS bands are characterised by equal properties to Besaflex type A bands. They are additionally bound by ø8 steel clamps every 150 mm. This provides better stability during installation at the joint between the foundation slab (foot) and foundation wall.1)2)

Properties:

Nitriflex type AS-D sealing bands have the same mechanical parameters as Nitriflex bands. They are additionally equipped with ø8 steel bar clamps distributed every 150 mm. They provide better stability at installation at the joint between the foundation slab (foot) and foundation wall.¹⁾²⁾

Properties:

Nitriflex type A-DBS sealing bands have the same advantages of Nitriflex bands as the type A bands. However, the flexible part of these bands is thicker by approx. 6 mm as compared to their type A counterparts. Thanks to them being thicker, they are able to protect against water pressure higher by a factor of 1,5 than the pressure from the diagram on page 20.

Properties:

Besaflex type ASI sealing bands are charcterised by high resistance to ageing in water and conform to all standard solutions. Besaflex type ASI bands have an internal steel reinforcement bar embedded in their cross-section. ø8 bars are distributed every 150 mm, providing better stability during installation at the joint between the foundation slab (foot) and foundation wall.¹⁾²⁾

Properties:

Elastoflex type FS bands have all the advantages of Elastoflex bands, thanks to which they may be successfully used for providing tightness to tunnels and bridge structures. Their additional advantage is sheet steel embedded at arm ends, extending the water penetration route, and providing greater rigidity during installation.

Day joint sealing bands

Properties:

Besaflex type AA external sealing bands are the basic form of protection of day joints during concreting of foundation slabs and walls in buildings designed to be resistant to environmental influences classified as exposure classes X0, XC2, XC4, XS1, XS2, XS3, XF1, XF2, XF3, XF4, XA1, with structure type of S4 (per standard PN-EN 1992). Besaflex bands may be easily joined by welding.¹⁾²⁾

Properties:

Nitriflex type AA external sealing bands effectively protect day joints executed in foundation slabs and walls in structures classified as suitable for Besaflex bands against water influence. In addition, they may be used in structures under threat of chemically aggressive agents described as exposure classes XA2 and XA3, described in detail in standard EN 206-1. They are recommended for sealing day joints in concreted infrastructural objects, i. e. sewage treatment plants, petrol stations, and all kinds of manufacturing halls where process technical liquids are used.¹⁾²⁾

Properties:

Elastoflex type A external sealing bands are used for sealing day joints executed during concreting of foundation slabs and walls in road structures, tunnels, as well as foundation slabs and boxes for the purpose of servicing heavy industrial equipment. They are recommended everywhere where high shifts and dynamic forces burdening the structure are foreseen. Form profiles as well as al joining of Elastoflex bands should be executed by curing in an appropriate enclosure.

Properties:

Polyflex type AAP external sealing bands are used for protection of day joint against water, in structures additionally protected by surface insulation made of PE film. They can be used in structures under threat of intense chemical aggression and low ambient temperature. Polyflex tapes are joined by welding at approx. 200 °C.

Corner day joint sealing bands

Properties:The Nitriflex type AA external corner day joint sealing bands and the Besaflex BS type EC bands were designed to effectively protect structures at spots, where day joints were created at wall corners. Type EA, EI, and EW bands may be used in reinforced concrete components of varying thickness values.

Expansion joint sealing bands

Expansion joints are purposefully created divisions in building structures, designed to limit or remove tensions caused by temperature differences, concrete contraction, unequal setting and the effects of mining. In certain cases, expansion joints are made because the works are divided into phases and because of installation simplicity.
When designing the edge of an expansion joint, one has to take care of its shape and the form of reinforcement around it, so that they allow proper work of the expansion joint components in the relevant directions. One cannot lay out reinforcement bars through the expansion slit, and the edge of the slab should be reinforced along its length. Depending on their type, one can divide such joints into the following:

• structural (full) expansion joints – they separate a part of the building making up one complete whole in terms of statics, technology and foreseen structure use, or stem from its great size. It is recommended to separate by expansion joints parts of structures with different heights, and differing materially in terms of structural solutions, both with respect to statics as well as to materials. Expansion joints are usually made when a newly-designed structure is erected directly beside an existing one.
• thermal expansion joints – constructed so as to eliminate deformations of individual fragments of structures caused by varying thermal reactions and rheological properties of concrete. In order to ensure the freedom of deformation, the expansion slit should be provided with an appropriate width, allowing the structure to work as required, or otherwise execute components providing rigidity. When shaping the rebar arrangement to suit the thermal influences, one assumes that its components located in the soil are not susceptible to these effects.
• anti-vibration joints – in most cases associated with industrial construction, where they are supposed to protect a site or its individual constituent components against the influence of vibrations of foundations (dynamic and/or acoustic influences) and frame structures, on which machinery is located. Similar characteristics and the obligation of usage of building expansion joints are enforced through a structure’s location within an area of action of seismic waves caused by earthquakes or mining damage.

The Polish national attachment to standard PN-EN 1992-1-1 indicates maximum distances between expansion joints:

Distances between expansion jointst indicated in table NA.1 do not apply to structures located in areas of mining activity, and do not apply to cases, when expansion joints are necessary for other reasons than effects of concrete contraction and temperature differences.

Internal day joint sealing bands

Properties:

Besaflex type D sealing bands have all the characteristics appropriate for the material of which they are made. The selection of sealing bands for expansion joints is dependent upon the expected values presented in selection diagrams from page 20.¹⁾²⁾

Properties:

Nitriflex type D-DBS sealing bands possess all the advantages of Nitriflex type D bands. However, the flexible part of these bands is thicker by approx. 5 mm from the basic version. Thanks to this part being thicker, they are able to protect expansion joints against water pressure higher by a factor of 1,5 than the pressure from the diagram on page 20.¹⁾²⁾

Properties:

Nitriflex type D sealing bands have all the characteristics appropriate for the material of which they are made. The selection of sealing bands for expansion joints is dependent upon the expected values presented in selection diagrams from page 20. Thanks to the higher chemical resistance of the material, of which they are made, they can be installed in objects designed for exposure classes XA2 and XA3 according to standard EN 206-1 and for all standard solutions.1)2)

Properties:

Elastoflex type FM bands may be used in structures susceptible to high movements of the separated components. They are an excellent solution for protection of expansion joints in road structures and press-equipped manufacturing halls, susceptible to high dynamic loads.

Properties:

Elastoflex type FMS bands should be used as Elastoflex type FM bands. The sheet steel embedded into the arm ends increase the water penetration route, and also provide increased rigidity during installation.

Properties:

Elastoflex type FMS-DS sealing bands are foreseen for coverage of expansion slits in structures, where high positive and negative movements of expansion joints were designed. The executed expansion chamber allows greater band deformation close to the joint. In addition, at the ends of the arms of these bands, steel sealing bands are embedded. They possess all qualities applicable to Elastoflex type FMS bands.

Properties:

Elastoflex type FM-DS sealing bands are foreseen for coverage of expansion slits in structures, where high positive and negative movements of expansion joints were designed. The executed expansion chamber allows greater band deformation close to the joint. They possess all qualities applicable to Elastoflex type FM bands.

Properties:

Besaflex BS type CC sealing bands, according to British standards, are characterised by better mechanical properties than their base material. However, in addition, they maintain all their advantages. Besaflex sealing bands are joined by welding. There are, in addition, no counterindications against joining Besaflex and Besaflex BS bands.

External day joint sealing bands

Properties:

Besaflex type AD external expansion joint sealing bands should be used to protect against water of expansion joints in buildings designed to be resistant to environmental influences classified as exposure classes X0, XC2, XC4, XS1, XS2, XS3, XF1, XF2, XF3, XF4, XA1, with structure type of S4 (per standard PN-EN 1992). Besaflex bands may be easily joined by welding.1)2)

Properties:

Nitriflex type AA external sealing bands effectively protect expansion joints executed in foundation slabs and walls in structures classified as suitable for Besaflex bands against water influence. In addition, they may be used in structures under threat of chemically aggressive agents described as exposure classes XA2 and XA3, described in detail in standard EN 206-1. They are recommended for sealing expansion joints in concreted infrastructural objects, i. e. sewage treatment plants, petrol stations, and all kinds of manufacturing halls where process technical liquids are used.1)2)

Properties:

Elastoflex type AM external sealing bands are used for sealing expansion joints executed during concreting of foundation slabs and walls in road structures, tunnels, as well as foundation slabs and boxes for the purpose of servicing heavy industrial equipment. They are recommended everywhere where high shifts and dynamic forces burdening the structure are foreseen. Form profiles as well as al joining of Elastoflex bands should be executed by curing in an appropriate enclosure.

Properties:

Polyflex type ADP external sealing bands are foreseen for protection against water intrusion of expansion slits in structures additionally protected by surface insulation of PE film. They can be used in structures under threat of intense chemical aggression and low ambient temperature. Polyflex tapes are joined by welding at approx. 200 °C.

 Corner day joint sealing bands

Properties:
The Nitriflex type DA and the Besaflex BS type EE corner expansion joint sealing bands were designed to effectively protect structures at spots, where expansion joints were created at wall corners. Type EA and EW bands may be used in reinforced concrete components of varying thickness values.

Closing expansion joint sealing bands

Properties:
The Elastoflex types FVK and FAE closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Elastoflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water.

Properties:
The Besaflex type FV closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Besaflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water.¹⁾²⁾

Properties:
The Nitriflex type FA closing expansion joint sealing bands serve as supplementation of the expansion joint sealing system for joints protected by Nitriflex bands. They can constitute independent protection of expansion joints of ceiling slabs between storeys against rain water^.1)2)

Properties:

The Nitriflex type FA closing sealing bands with single smooth expanded are should be used for single-side mechanical installation or gluing. In order to execute flush mounting and smoothing of the expansion joint components in the structure, the smooth arm has to be installed in an appropriate crevasse.1)2)

Properties:

The Nitriflex type FA closing sealing bands with expanded back should be used as additional protection of expansion joints in structures with sheet surface insulation of PE film. The use of sheet bitumen insulation requires the use of Nitroflex type FA bands in their BV version.1)2)

Properties:

Nitriflex type FA closing sealing bands with thickened back should be used as additional protection of expansion joints in structures under threat of liquids of elevated chemical or mechanical aggression.

Press-in expansion joint sealing bands

Properties:
The Nitriflex type KLP press-in expansion joint sealing bands are used for masking of protected expansion joints. The selection of appropriate Nitriflex type KLP sealing bands is conditioned on the effective expansion joint movement factor. These bands should be used at structures insulated by Nitriflex or Besaflex bands.

Properties:

The TPE type KLP press-in expansion joint sealing bands are used for masking of protected expansion joints. The selection of appropriate TPE type KLP sealing bands is conditioned on the effective expansion joint movement factor. These bands should be used at structures insulated by TPE or Elastoflex bands.

Properties:

The TPE type KLS press-in sealing band is used as a covering or support component for resins or putty covers, with expansion joints having a width of 15-35 mm.

Properties:

The Nitriflex type KLM press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.

Properties:

The TPE type KLM press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.

Properties:

The Elastoflex type HK press-in sealing bands are used as covering for expansion joints. An unbeatable advantage they offer is the fact that the entire band sits in the slit.

Mechanically-mounted sealing bands

Properties:

Nitriflex type FL external day joint insulation bands are used for sealing day joints and apparent expansion slits against intrusion by water under pressure. These bands should be used with a pressure structure on both sides, guaranteeing compression on to the surface that would be equal to or higher than the water pressure.
The mechanically installed bands are in most cases utilised for sealing divisions where newly constructed structure parts meet existing parts. They can be affixed to the base surface using adhesive, but such a joint only provides resistance against rain water that is not under hydrostatic pressure. Nitriflex type FL bands should be used at structures, the day joints of which are protected by Besaflex and Nitriflex day joint and expansion joint bands.

Properties:The Elastoflex type FLK external day joint sealing bands are used for sealing day joint and apparent expansion slits against intrusion by water under pressure. These bands should be used with a pressure structure on both sides, guaranteeing compression on to the surface that would be equal to or higher than the water pressure. The mechanically installed bands are in most cases utilised for sealing divisions where newly constructed structure parts meet existing parts. They can be affixed to the base surface using adhesive, but such a joint only provides resistance against rain water that is not under hydrostatic pressure. Elastoflex type FLK bands should be used at structures, the day joints of which are protected by Elastoflex day joint and expansion joint bands.

Properties:

The Nitriflex type BOD external expansion joint sealing bands are used for sealing expansion slits with high movement compensation requirements, in which the band cannot be concreted for process technical reasons. It is to be used in cases corresponding to Nitriflex type FL sealing bands.